What You Don’t Know About Your Wheels Can Hurt You
If you don't use the proper tools, you'll never know how much – or how little – clamping force you have on the wheels. Photo: Jim Park
">If you don't use the proper tools, you'll never know how much – or how little – clamping force you have on the wheels. Photo: Jim Park
">Wheel installation is pretty simple, right? Bolt 'em on, torque 'em down and you're good to go. If that's what you believe, then perhaps you've had more than your share of wheel separation incidents. I wouldn't go so far as to call wheel installation rocket science, but there's much more to doing it right — and many more pitfalls to taking shortcuts — than you may think. If you haven't reviewed your wheel installation procedures lately, what follows will give you something to think about.
When technicians work on wheels, they often refer to the wheel nut tightening process as torquing the nuts, but that doesn't really tell the whole story. Instead of torque, wheel-end manufacturers use the term clamping force. Clamping force is caused by the tension in the stud. Tension is a function of torque and friction. A brand new Grade 8 M22-1.5 wheel bolt and nut can provide approximately 50,000 pounds of clamping force, so when you apply 500 lb-ft of torque to the entire 10-bolt wheel end, you have 500,000 pounds of clamping force holding the wheel in place. That, however, is only under optimum conditions, like when the assembly is brand new or when all the necessary installation steps have been followed and the hardware is in very good condition.
Let's start with the hardware. This process begins when the wheel is removed from the truck. First, ensure the wheel isn't cracked or broken and the stud holes are perfectly round. Elongated holes are indications that the wheel was at one time loose on the hub. Obviously, if the wheel is damaged it should be pulled from service.
Next, check the ...Read the rest of this story




